By Process
►Injection
molding
Extansively used in thermoplastic resin processing: Pellets are
melted by heat through cylinder/screw and then injected by nozzle
to molds to solidify after cooling down.
►Extrusion
molding
Similarly with different screws, molding can be categorized into:
blown film (by O-die), casting film (by T-die), extrusion sheet and
laminating.
Co-extrusion:
Multi-layers can be achieved by multiple screws. For example, ABA,
ABCBA, ABCDE and etc.
Note: Thickness less than 0.25mm (1/100 inch) is classified as
“film”. Others “sheet”.
►Compounding:
Mix primary and supplementary ingredients, filler and additives to
produce processed materials; can be categorized into: “alloy”,
“PP/filler”, “GF-PA”, and “conductive”. There are “thermoplastic
elastomer compounding” and “engineering plastic compounding”,
depending on the hardness of plastic.
►Fiber
Woven by different materials. There are “staple fiber” and “filament
fiber”.
Additives applied in each process:
Additives |
Injection
molding |
|
|
|
Anti-oxidant agent |
|
|
|
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Anti-static
agent |
ü |
ü
|
ü
|
ü
|
|
ü |
ü |
ü
|
ü
|
|
ü |
ü |
ü |
ü
|
|
ü |
|
ü |
|
|
ü |
ü |
ü |
ü
|
|
ü |
ü |
ü |
|
|
ü |
ü |
ü |
ü |
|
ü |
|
ü |
ü |
|
ü |
ü |
|
|
|
ü |
ü |
ü |
|
|
ü
|
ü |
ü
|
|
|
ü |
|
ü |
|
|
ü |
ü
|
ü |
|
|
ü |
ü |
ü |
ü |
Anti-microbial/anti-fungi agent
|
ü |
ü |
ü |
ü |
|
ü
|
ü |
|
|
|
ü
|
ü |
|
|
|
|
ü |
|
|
|
|
ü |
|
|
|
ü
|
ü
|
ü |
|
|
|
|
|
ü |
|
|
|
|
ü |
|