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Thermalplastic

►Additive

►Process

►News

By Process

►Injection molding
Extansively used in thermoplastic resin processing: Pellets are melted by heat through cylinder/screw and then injected by nozzle to molds to solidify after cooling down.
 

►Extrusion molding
Similarly with different screws, molding can be categorized into: blown film (by O-die), casting film (by T-die), extrusion sheet and laminating.

Co-extrusion:
Multi-layers can be achieved by multiple screws. For example, ABA, ABCBA, ABCDE and etc.
Note: Thickness less than 0.25mm (1/100 inch) is classified as “film”. Others “sheet”.
 

►Compounding:
Mix primary and supplementary ingredients, filler and additives to produce processed materials; can be categorized into: “alloy”, “PP/filler”, “GF-PA”, and “conductive”. There are “thermoplastic elastomer compounding” and “engineering plastic compounding”, depending on the hardness of plastic.

►Fiber Woven by different materials. There are “staple fiber” and “filament fiber”.

Additives applied in each process:
Additives Injection molding
Extrusion molding
Compounding
Fiber
Anti-oxidant agent    
ü
 
Anti-static agent ü ü ü ü
Coupling agent)
ü ü ü ü
Impact modifier
ü ü ü ü
Nucleating agent
ü   ü  
Anti-scratching agent
ü ü ü ü
Mold releasing agent
ü ü ü  
Flow modifier
ü ü ü ü
Dispersion agent
ü   ü ü
Foaming agent
ü ü    
Anti-shrinking agent
ü ü ü  
Slip agent
ü ü ü  
Flame retardant
ü   ü  
Lubricant
ü ü ü  
Surface modifier
ü ü ü ü
Anti-microbial/anti-fungi agent
ü ü ü ü
Anti-fogging agent
ü ü    
Anti-blocking agent
ü ü    
Adhesive agent
  ü    
Matting agent
  ü    
Diffusion agent
ü ü ü  
Softening modifier
      ü
Color masterbatch
      ü

 

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